Luckily my butt fits most buckets well, but like you say, in the era of 3D scanning, printing, and CNC machining, I see no reason you couldnt customize things.
Like you say, ski makers would need to come up with a 2 part design that allows a custom insert to be attached to a neutral socket. That seems easy enough. If anything, less detail in the bucket would likely make laying up a ski easier.
V-moda does this with their hardphones.
www.v-moda.com/us/en/products/over-ear-custom-shield-kit
Its obviously a magnitude of order less complicated that a ski bucket, but the proof of concept is there.
I think if you could have a customized bucket option for less than a couple-few hundred dollars this would be great for the hard core or hard to fit crowd.